CNC and large componentsDB-32800 5-axis gantry milling machine
Machining large components and structures.
- X / Y / Z travel
- 8 200 × 3 200 × 1 000 mm
- Table
- 2 900 × 8 000 mm
- Spindle power
- 18,5 / 22 kW
Home / Our plantWELDED STRUCTURES PLANT · MYSŁOWICECAPABILITY.
CAPABILITY.
IN REAL DIMENSIONS.
From technical documentation, machining and welding to surface protection and measurement. Meet the people, technologies and equipment behind our projects.
5 500 m²WORKSHOP FLOOR AREA
25 tOVERHEAD CRANE CAPACITY
390 m²PAINT SHOP FLOOR AREA
2015PLANT OPERATIONS STARTED
OUR OWN FACILITIES. ONE PROCESS.FROM SMALL COMPONENTS
FROM SMALL COMPONENTS
TO LARGE STRUCTURES.
Our Mysłowice plant manufactures steel and aluminium structures, rail vehicle components, and welding, machining and assembly fixtures.
We work to our own designs and customer documentation. Our design office, technologists, production team, purchasing and logistics jointly prepare delivery from concept to assembly and servicing.
Manual and automated linesFixtures for welding robotsWelding jigs and templatesPositioners, manipulators and lifting devicesRailway structures and componentsMachine and equipment modifications
TECHNOLOGY MATCHED TO THE TASKOUR
OUR
MACHINERY.
CNC and conventional machining, cutting, bending and surface preparation. Select an area to explore our plant equipment.
Specifications are based on our machinery presentation. Technology selection, permissible cutting thickness and component feasibility are confirmed after reviewing the documentation.
CNC and large components
CNC and large componentsMCV-25110 vertical CNC machining centre
Milling large, heavy components in a controlled process.
- X / Y / Z travel
- 2 500 × 1 100 × 900 mm
- Table
- 2 700 × 1 000 mm
- Table load capacity
- 5 000 kg
CNC and large componentsF650 HYUNDAI WIA milling centre
Machining components, flat surfaces and tooling elements.
- X / Y / Z travel
- 1 400 / 660 / 635 mm
- Table
- 1 600 × 650 mm
- Table load capacity
- 1 300 kg
CNC and large componentsCNC MILL650 Premium Line SA808
Precision machining with a tool magazine.
- X / Y / Z travel
- 650 × 400 × 500 mm
- Table
- 900 × 400 mm
- Table load capacity
- 400 kg
- Tool magazine
- 16 tools
CNC and large componentsL230LA HYUNDAI WIA CNC turning centre
Turning rotational components and machining bars.
- Turning length
- 560 mm
- Chuck diameter
- 210 mm
- Bar diameter
- 65 mm
- Spindle speed
- 4 000 rpm
CNC and large componentsTC-30MY lathe
External and internal turning, drilling and threading.
- Maximum machining diameter
- 400 mm
- Positioning repeatability
- ± 0,002 mm
Conventional machiningCORMAK CJ6266YC × 2000 lathe
Machining steel, castings and copper.
- Swing over bed
- 660 mm
- Maximum component length
- 2 000 mm
- Swing over carriage
- 420 mm
Conventional machiningCORMAK 660 industrial lathe
Conventional turning of industrial components.
- Swing over bed
- 660 mm
- Spindle bore
- 105 mm
- Spindle speed
- 25–1 700 rpm
Conventional machiningFU32A/3 universal milling machine
Milling flat surfaces, slots, holes and toothed components.
- Table travel
- 1 000 / 300 / 400 mm
- Table
- 1 320 × 360 mm
- Spindle speed
- 58–1 800 rpm
Conventional machiningOptimum DH 55G geared drilling machine
Drilling and preparing holes in structural components.
- Spindle quill stroke
- 200 mm
- Table
- 600 × 600 mm
- Table rotation
- 360°
Bending and bevellingDURMA AD-S 30320 CNC press brake
Sheet metal bending and forming.
- Press force
- 320 t
- Maximum bending length
- 3 050 mm
- Daylight opening
- 630 mm
Bending and bevellingPromotech ABM-14 bevelling machine
Preparing sheet and pipe edges for welding.
- Maximum bevel width
- 14 mm
- Material thickness
- 6–40 mm
- Minimum pipe inside diameter
- 100 mm
CuttingUBRA LX 6020 fibre laser
Precision laser cutting of sheet metal.
- Laser power
- 3 kW
- Workpiece dimensions
- 6 000 × 2 000 mm
- Maximum cutting thickness
- 20 mm
- Maximum workpiece mass
- 2 000 kg
CuttingJANTAR plasma and oxy-fuel cutting machine
Plasma and oxy-fuel cutting matched to material and thickness.
- Working area
- 2 500 × 6 000 mm
- Maximum cutting thickness
- 100 mm
- Positioning speed
- 25 000 mm/min
CuttingIndividual 520.360 GANC LS2300 saw
Cutting bars and profiles, including mitre cuts.
- Maximum cutting diameter
- 360 mm
- Cutting angle range
- 0–60°
- Cutting speed
- 20–120 m/min
CuttingTransverse 610.440 DGH saw
Semi-automatic cutting with hydraulic control.
- Cutting diameter
- 440 mm
- Cutting speed
- 20–90 m/min
- Blade dimensions
- 5 200 × 34 × 1,1 mm
CuttingHypertherm Powermax65 SYNC
Manual plasma cutting and gouging.
- Recommended cutting thickness
- 20 mm at 500 mm/min
- Piercing capacity
- 16 mm
- Output power
- 9 kW
CuttingLINCOLN TomaHawk 1025 / 1538
Manual plasma cutting of steel components.
- Power supply
- 400 V
- Machine mass
- 34 kg
Finishing and support equipmentROMER KPZ-6 PSN paint booth
Painting with an overhead conveyor system.
- Painting envelope
- 2 × 2 × 6 m
- Drying temperature
- 200°C
- Conveyor length
- 12 m
Finishing and support equipmentCleanAir CA8000
Air extraction and purification for production processes.
- Fan power
- 7,5 kW
- Dust container
- 57 l
- Machine mass
- 970 kg
All equipment visible: 20.
THE SURFACE MATTERSPREPARATION.
PREPARATION.
PROTECTION. DURABILITY.
We combine structural fabrication with surface preparation and coating.
A clean surface
Steel cleaning to Sa 2½. Removal of rust, mill scale and coating residues before further protection.
2,8 × 3,8 × 7 mCHAMBER HEIGHT × WIDTH × LENGTHProtecting the structure
Airless spray painting. Our own paint shop combines component manufacturing with protective finishing.
390 m²PAINT SHOP FLOOR AREAReady for operation
Assembly, on-site implementation and modifications to existing machines and fixtures. The scope is tailored to the project.
From design to implementationTECHNICAL SUPPORT THROUGHOUT THE PROCESS
QUALITY CONTROLPRECISION
PRECISION
UNDER CONTROL.
We verify structural geometry and dimensions using mobile measuring equipment and non-destructive testing: visual VT, magnetic particle MT, ultrasonic UT and penetrant PT.
Leica AT-402 laser tracker
Mobile coordinate measurement, including large structures.
- Measuring range
- 320 m
- Specified accuracy
- 0,01 mm
ROMER Absolute Arm
Measuring arm for inspecting components and assemblies.
- Measuring range
- 4,5 m
- Specified accuracy
- 0,133 mm
SEE HOW WE WORKOUR COMPANY
OUR COMPANY
IN MOTION.
Meet our company, explore our production facilities and take a closer look at our projects.
Meet CADesigner
A presentation of our company, production facilities and team.
Open film on Facebook
Testing a fixture for a metro production line
Checking the fixture’s pneumatic components.
Open film on FacebookPEOPLE AND CRAFTEVERY WELD
EVERY WELD
MATTERS.
